My Coilover Concept

4U2QUIK

1UZFE SWAP DUDE!!!
I'llet let the pictures speak for them selves first ;)
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the tube was sweated on first then very very very carefully spot welded in place.
 

limequat

Dissident
Apr 1, 2005
532
0
0
Detroit
4U2QUIK;1417793 said:
the bilsteins don't support tems. These are Toiciko's <sp> Sorry I forgot to mention the best part about this setup.

Cool. How do ensure that you don't blow through with your spot welds? I tried something similar once. Gave up after destroying several shocks and lotsa $$$.
 

kotu100

Active Member
Nov 23, 2006
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36
Easton, Ma
*sigh* this is why i miss bein a machinist....
good job, make sure you post up the finished product.
what sleeves are those? what springs are you gonna use with em?
 

limequat

Dissident
Apr 1, 2005
532
0
0
Detroit
Canuckrz;1418183 said:
Very very interesting, but do you think those spot welds will be strong enough taking into account how thin the metal on the shock is?

I'm sure it's fine. Strut perches are built similarly.
 

4U2QUIK

1UZFE SWAP DUDE!!!
limequat;1417974 said:
Cool. How do ensure that you don't blow through with your spot welds?

Canuckrz;1418183 said:
Very very interesting, but do you think those spot welds will be strong enough taking into account how thin the metal on the shock is?

The trick here is keeping heat dissapation in mind in order to make a strong secure weld without overheating or distorting the shock/strut. So I used a piece of tube withe the greatest amout of mass to absorb the heat from this spot type weld. I also used a chamfered hole so that there was good bonding between the tube and the shock at the beginning of the weld, and then dissapate into the sleeve.

kotu100;1417989 said:
*sigh* this is why i miss bein a machinist....
good job, make sure you post up the finished product.
what sleeves are those? what springs are you gonna use with em?
They're QA1 sleeves, and I plan on using the stock springs to start with. I'm still working on the perches. I'll post more pics as I go.

Mk3runner;1418061 said:
Thanks! nice to see another norcal member!


limequat;1418399 said:
I'm sure it's fine. Strut perches are built similarly.

exactly. those spot welds have lots of strength, plus it's sweated on. It's not going annywhere.
 

IJ.

Grumpy Old Man
Mar 30, 2005
38,728
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I come from a land down under
Personally I'd have extended the tubes almost to the base and do the rosette welds down there away from the pistons working surface in the bores.(assuming single tube shocks)
 

supra90turbo

shaeff is FTMFW!
Mar 30, 2005
6,152
32
48
39
MA, 01440
pff, for $30 I don't blame you for trying.
I'd love to have a machine shop at my disposal. I'd be doing shit like this all the time! lol

nice crocs btw :momaru:
 

Turbo Habanero

New Member
Apr 28, 2009
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Tucson,AZ
4U2QUIK;1417793 said:
the bilsteins don't support tems. These are Toiciko's <sp> Sorry I forgot to mention the best part about this setup.

There is a bilstein shock and strut that is a OEM replacement for Tems