I thought MDC built the turbo, or had a hand in building it anyways. It is an early version of the JT62 bought it through Jeff T. BOV is a Greddy S, which is why I'm limiting myself to only 15psi (17psi once or twice). I've had no flutter or surge probs at either level.
BIG UPDATE>
I finally managed to get my GF to drive my Supra while I tagged behind in another vehical. The smoke is definitely coming from the tail pipe, and it is definitely white, not blue. It is odorless. :3d_frown: Therefore, it is probably coolant... (Although I'm surprized it doesn't have that sickly sweet waterwetter smell???)
To summarize, the more I boost, the worse the problem gets. The Problem is a white cloud of smoke that poofs out the tail pipe delayed after boosting. It does poof a bit between shifts but not enough to see from inside the car. It doesn't smoke at all at idle cruising or light acceleration, so vaccuum seems to be the key.
I absolutely cannot believe the MHG has failed. The deck was surfaced and checked for flat, then hand lapped with a 30lbs. lapping tool, then checked for flat again. I didn't bother to check surface Ra because I used a Titan MHG instead of my usual Greddy but the surface should have been well within range. The Titan HG had rougher/wider Ra specs than the Greddy IIRC. I drilled the rivets out and copper coated both sides of the new MHG. Wiped both block and head with mineral spirits, let it evaporate, set the gasket, then the head on. ARP studs torqued 25, 55, 85 which what I always do. At 500 miles, loosened one at a time and re-torqued to 85 ft/lbs.
The head on the other hand has been through some serious engine failures. I've had this head for a long time and loking back it's been torqued down 3 times, once on a severely overheated motor. It has a bit of money dumped into it in P&P and valve work. Before using it this time, I checked the cam journals for the normal damage and they were like new. Oil clearances mic'ed out fine and the bottom/journals were straight. The head was surfaced and installed on another motor for 5,000 miles prior to being used on my current motor. The bottom of the head was in good shape (no rings,pits).
I'm going to do a CO2 / coolant test when the car cools down today. I talked to Jeff T and he suggested looping the coolant line for the turbo to eliminate that as a possible coolant source. If I have to pull the head, I'm going to send a different head to the machine shop and replace the whole thing.
I do have a Innovate WB O2 sensor. Is there any cause for concern burning coolant past the WB in terms of destroying the sensor? I have no cat conv. so I'm not worried about any problems there.
Will post if I find out more...