How much should I expect to pay for an R154 rebuild?

MightyAl

New Member
Jun 5, 2005
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Chesterfield, MO
Any issues that you ran into? I am looking at doing this and have wondered if I would need any special tools. Also did you find you needed to buy any different sized snap rings?

I priced out the parts from DM and it comes to around $500.
 

1988SupraDreams

New Member
Mar 10, 2006
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San Jose, CA
You should be able to use the old snap rings, unless you have excessive clearance issues - i.e. popping out of gear. You need a few special tools, a press to disassemble the mainshaft, pullers for the gears on the back side of the intermediate plate (5th) which can be a bitch to put together in the right setup so you don't damage any gears, snap ring pliers, a pin punch (can't remember the size), plastic bags, and a roll of masking tape with a sharpie.
I paid a helluva lot less for my parts, because DM has an overhaul kit. Call them and he will give you the price on the kit. I didn't replace any gears, but I wish I'd had the time/money to replace the reverse gear and idler. I couldn't wait for the reverse gear to come, so I just threw it back together with all new bearings and synchros. Reverse is not exactly important to me lol.