GUIDE : Changing your diff oil

JSeaman

SM Official Expert: Guide Author
SM Expert
May 26, 2009
216
0
0
Derbyshire, UK
This can be done on the car although it is easier off the car as you have good access. You need to make sure you can fill the oil again before you drain it so make sure you crack off the drain and fill plugs before you commit to anything!

If you can do this warm it is recommended but not a problem if you can't

Step 1 - Slacken the 24mm fill plug, if you can't do this then you are going to have to find someone who can! I recommend you get a good 24mm socket and a breaker bar for the best chance of an easy removal

p1452079_1.jpg


Step 2 - Now crack the drain plug off too, it's another 24mm

p1452079_2.jpg


Step 3 - Position the diff over an oil drain pan of some kind. Transmission fluid is revolting, diff oil is even worse - it stinks. Try not to get covered!

p1452079_3.jpg


Step 4 - Remove the drain plug and the fluid will start to escape. Remove the fill plug and you let the fluid pour out even quicker. Note the filler plug is different when removed, see picture 2

p1452079_4.jpg

p1452079_5.jpg


Step 5 - Wait for it to drain then refit the drain plug

p1452079_6.jpg

p1452079_7.jpg

p1452079_8.jpg


Step 6 - You'll need to get a couple of litres of 75W90 (or 80W90 and I'm sure others will make recommendations too) API GL-5 rated. You can go for semi or fully synthetic, I went for fully. Millers oils are great so I recommend them and everyone raves about Redline too so they're worth considering.

p1452079_9.jpg


Step 7 - The bottle should have a nozzle to ease filling, otherwise you need funnels or a lubricant gun to help you, pour in the first bottle completely then start on the second (you won't need it all)

p1452079_10.jpg


Step 8 - When fluid starts to run out you know the fluid has reached the level off the filler plug which is how full it needs to be (about 1.2 litres for me)

p1452079_11.jpg


Step 9 - I like to give the diff a quick spin before I fire up the car and start abusing the diff again!

p1452079_12.jpg



For what it's worth, my oil was low and like treacle so needed a change, make sure yours isn't neglected too!
 

JSeaman

SM Official Expert: Guide Author
SM Expert
May 26, 2009
216
0
0
Derbyshire, UK
Generally, my intention in the guides is only to cover the specific model involved so I can give more detail in all the steps but if you want to post up more info about LSDs as opposed to torsion then feel free
 

kisedcd

New Member
Apr 30, 2008
27
0
0
Minneapolis/St Paul, MN
The problem I ran into was the socket I was using, and I tried two different ones, is that they would start to round off the edges of the plugs due to the low height of plug bolt head.
To deal with it, I took one of the sockets and ground down the end of the socket past the inside chamfer so that the socket would completely contact as much of the plug head as posible. Once I did that, they came off and back on very confidently.:naughty: