BATTLE VERSION adjustable arms

RPSil13

New Member
Nov 30, 2006
464
0
0
Anaheim, CA
Moy;1561315 said:
how have these held up since first install?

ive had them on my daily for over a year now and they are working great, no noise, no creaks, etc

i will be going back shortly and getting the last arm made (the one w/ the tab for the swaybar), alex told me that he has a design so you can adjust the it w/out removing it
 

NashMan

WTF did he just wright ?
Aug 5, 2005
4,940
17
38
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Victoria BC
there is big reason why mine aren't aumline i hate heim joints on street car they go loose ware out blaa bla blaa ( thus why i hate a1 stuff may be pretty but at lest i don't have to worrier about it )

polly bushing and an adjuster/jam nut for me :)

if it was made of aumline well the thread get pulled wreacked ect

i think most every one can agree with me
 

Moy

It's broken...
Aug 6, 2008
2,432
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Beach Park, IL
RPSil13;1561832 said:
ive had them on my daily for over a year now and they are working great, no noise, no creaks, etc

i will be going back shortly and getting the last arm made (the one w/ the tab for the swaybar), alex told me that he has a design so you can adjust the it w/out removing it

That would be nice. Are there any plans for having poly bushings as an option instead of heim joints?
 

Dimman

Back to the Left.
I'm considering making a set of these for my own cars. I'm a machinist and have access to an engineer who is a car guy at work. His recommendations: First was use chrome-moly (4130 or 4140) tubing. However I'm not a welder and asked about aluminum as an alternative. His recommendation was to compare the tensile strengths of the materials and then adjust the diameter (for cross-sectional area) of the aluminum bars to compensate for the lower tensile strength. That and make sure the threads are machined to the appropriate engagement %. So what I got for my Subaru (first car I will be trying these on) is that the stock arms are about 19mm/.750" diameter. Tensile strength of 1025 steel is rated at around 60-103 kpsi, 6061-T6 aluminum is rated at approx. 45 kpsi. So working with 80kspi for the stock arms the aluminum arms must be 1.78 times greater in cross-sectional area. So what I got was at .750" diameter the cross-sectional area is .442 square inches times 80kpsi gives me 35.36. 1.000" diameter the cross-sectional area is .785 square inches times 45kpsi gives me 35.34. Close enough. However he still wouldn't recommend these for racing and chrome-moly is still his first choice. (also use at least 5/8" alloy rod ends/heim joints)

I haven't measured my Supra's links yet so I'm not sure how much bigger the aluminum versions will have to be. Another alternative is using 7075-T6 which has a tensile strength of about 83 kpsi but is significantly more expensive.

The problem I see with these ones being offered is that the diameters of the steel vs aluminum bars looks like they are the same. This would make the aftermarket bars only 56% the strength of the stock bars (assuming they are 6061-T6). Also the diameter of the bar replacing the stamped/welded stock piece (with the holes in it) is quite a bit less, and there is also stiffness to account which I haven't got into yet.

Any thoughts?